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Course image MAINTENANCE MANAGEMENT PRODUCTION
Production and Manufacturing Technology

MEE 301    Maintenance Management

                                          Module content

 

 UNIT I:  PRINCIPLES AND PRACTICES OF MAINTENANCE PLANNING

Basic Principles of maintenance planning – Objectives and principles of planned maintenance activity – Importance and benefits of sound Maintenance systems – Reliability and machine availability – MTBF, MTTR and MWT – Factors of availability – Maintenance organization – Maintenance economics.

UNIT II: MAINTENANCE POLICIES – PREVENTIVE MAINTENANCE

 Maintenance categories – Comparative merits of each category – Preventive maintenance, maintenance schedules, repairs cycle - Principles and methods of lubrication – TPM.

UNIT III: CONDITION MONITORING

 Condition Monitoring – Cost comparison with and without CM – On-load testing and off-load testing – Methods and instruments for CM – Temperature sensitive tapes – Pistol thermometers – wear-debris analysis

UNIT IV: REPAIR METHODS FOR BASIC MACHINE ELEMENTS

Repair methods for beds, sideways, spindles, gears, lead screws and bearings – Failure analysis – Failures and their development – Logical fault location methods – Sequential fault location.

UNIT V: REPAIR METHODS FOR MATERIAL HANDLING EQUIPMENT

 Repair methods for Material handling equipment - Equipment records –Job order systems -Use of computers in maintenance. TOTAL: 45 PERIODS

REFERENCES:

1. White E.N., “Maintenance Planning”, I Documentation, Gower Press, 1979.

2. Garg M.R., “Industrial Maintenance”, S. Chand & Co., 1986.

3. Higgins L.R., “Maintenance Engineering Hand book”, McGraw Hill, 5th Edition, 1988.

4. Armstrong, “Condition Monitoring”, BSIRSA, 1988.

5. Davies, “Handbook of Condition Monitoring”, Chapman &Hall, 1996.

6. “Advances in Plant Engineering and Management”, Seminar Proceedings - IIPE, 1996.


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